PRODUCTS Rotogravure Printing Machines

Rotogravure printing is a high-precision method that supports a wide variety of product printing, such as food packaging films and wood grain patterns for furniture and home appliances. Fuji Machinery’s Rotogravure Printing Machines achieve both improved operating rates and consistently high-quality printing. With designs optimized for users’ production sites and advanced control technology, they deliver highly reliable operations.

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FSR Series Film Applications

A future where people can thrive through automation! Our flagship model achieves shorter setup times and reduced workload with plate cylinder automatic exchange and comprehensive automation built on that foundation.

Product Features

  1. Automatic Plate Cylinder Exchange

    If the next job’s plate cylinder is loaded on the new-cylinder cart on the non-operator side with the keyway facing downward using the dedicated jig, the machine will automatically exchange the cylinder in about 4 minutes.
    In addition to reducing operator workload, automatic exchange lets operators work on other tasks during changeover, contributing to shorter setup times.

  2. With a laser marker
    No need for initial register alignment bars

    After the plate cylinder is installed, a laser line is automatically projected onto the plate surface, eliminating the operation of placing alignment bars.

  3. One-push button
    Ink Pan Preset

    With a single push, the ink pan is electrically raised to the set position and the furnisher is pressurized.

  4. option

    No need to attach/detach the anti-splash ink cover

    The anti-splash ink cover retracts together with the impression roll, so attaching and detaching are unnecessary. Slide it into place when needed.

  5. option

    With one push before the automatic cylinder exchange
    Automatic plate & furnisher cleaning, automatic ink discharge

    After automatic plate/furnisher cleaning and automatic ink discharge are completed, the system proceeds automatically to the plate cylinder exchange.

Standard Specifications

Substrate Plastic film Machine Speed 250 m/min
Cylinder Width 1300 mm Cylinder Circumference Length 400–800 mm
Cylinder Center Height 1050 mm Unwind/Rewind Diameter ⌀600, ⌀800 mm
Product Catalog

Videos

  • FSRⅡ Overview
  • FSRⅡ — Automatic Changeover (Test Machine)

FTS Series Film Applications

A model co-developed with converters as a countermeasure to 3K (hard, dirty, dangerous) conditions on the shop floor!
Centered on the Speedy Arm, its diverse functions help reduce operator workload.

Product Features

  1. Effortless one-person
    Speedy Arm for plate cylinder exchange

    As a pneumatic assist device, it enables easy cylinder exchange with light force.
    The rotatable table can hold two cylinders, allowing removal and installation in one operation.

  2. Lightweight and easy-to-exchange
    Sleeve-type impression roll

    The impression roll can be exchanged easily with light force. Once removed, cleaning becomes simple, which is effective when thorough cleaning is required for water-based printing.

  3. Automatic height setting
    Doctor Preset

    The doctor automatically moves to the height appropriate for the cylinder diameter and swings to just before the operating position.
    It moves up and down diagonally, eliminating the need for fore-aft adjustment.

  4. One-push button
    Ink Pan Preset

    With a single push, the ink pan is electrically raised to the set position and the furnisher is pressurized.

  5. One-push button
    Automatic plate/furnisher cleaning & automatic ink discharge

    After automatic plate/furnisher cleaning, the system automatically proceeds to automatic ink discharge.

  6. Audio guidance
    that tells you the next task

    Voice prompts guide the next task, supporting operators with less experience.

Standard Specifications

Substrate General plastic film Machine Speed 250 m/min
Cylinder Width 1,300 mm Cylinder Circumference Length 400–900 mm
Cylinder Center Height 930 mm Unwind/Rewind Diameter ⌀600, ⌀800 mm
Coming Soon

Videos

  • Plate & Furnisher Roll Cleaning
  • Plate & Furnisher Roll Exchange
  • Doctor Replacement & Setup
  • End-to-End Changeover Sequence

MD Series Film Applications

A high-spec long-seller that continues to evolve with proven trust and performance!
Leveraging decades of know-how, we create added value for your products.

Product Features

  1. High register accuracy
    with independent plate-cylinder motors

    By moving from traditional line-shaft drive to a sectional drive with independent motors per unit, highly synchronized operation with minimal gear backlash becomes possible. Pre-setup on idle units during production is also supported, contributing to improved operating rates.

  2. Easy skip printing
    thanks to impression-roll retraction

    Retracting the impression roll prevents the impression rubber from contacting the substrate, ensuring high register accuracy even with skip printing.
    Sheet covers also make changeover on idle units easy and safe.

  3. High-rigidity doctor
    that minimizes doctor-related issues

    The “Fuji Box Doctor,” with greatly increased rigidity and reduced vibration, mitigates defects such as plate flooding and doctor streaks. Water-based printing is also supported.

  4. Remote maintenance
    enabling fault diagnosis from afar

    In the event of a system fault, our service engineers can investigate (and in some cases restore) the system without a site visit, enabling a swift response.

  5. No initial register alignment
    for repeat printing

    Once initial register alignment is performed for the first run, the saved data can be recalled from the second run onward, allowing immediate production.

Standard Specifications

Substrate Plastic film Machine Speed 250 m/min
Cylinder Width 1,300 mm Cylinder Circumference Length 400–940 mm
Cylinder Center Height 930, 850 mm Unwind/Rewind Diameter ⌀600, ⌀800 mm
Coming Soon

FMD Series Film Applications

An international model recognized worldwide!
Despite specs just below the MD, it’s packed with functions, delivering excellent cost performance.

Product Features

  1. High register accuracy
    with independent plate-cylinder motors

    Moving from traditional line-shaft drive to sectional drive with independent motors per unit enables highly synchronized operation with minimal gear backlash.

  2. Reduced waste via ever-advancing tension control

    In addition to conventional dancer-roll tension control, feedback control via a tension pickup roll achieves even higher-precision tension control.

  3. Remote maintenance
    enabling fault diagnosis from afar

    In the event of a system fault, our service engineers can investigate (and in some cases restore) the system without a site visit, enabling a swift response.

  4. No initial register alignment
    for repeat printing

    Once initial register alignment is performed for the first run, the saved data can be recalled from the second run onward, allowing immediate production.

  5. Extensive options for customization to your needs

    Customization is available based on your requirements, such as turn bars and driven cooling rolls.

Standard Specifications

Substrate Plastic film Machine Speed 240 m/min
Cylinder Width 1,300 mm Cylinder Circumference Length 400–940 mm
Cylinder Center Height 930, 850 mm Unwind/Rewind Diameter ⌀600, ⌀800 mm

FMS Series Film Applications

A space-saving model that’s compact yet equipped with all essential functions!
Of course, it also supports a wide range of optional specifications.

Product Features

  1. Single impression-roll design achieves 2,800 mm unit height

    Its compact design can also meet weight restrictions.

  2. Easy Operation

    Printing conditions can be entered via the touch panel.

  3. Extensive options for customization to your needs

    Customization is available based on your requirements, such as turn bars, driven cooling rolls, or a three-arm impression roll, and more.

Standard Specifications

Substrate Plastic film Machine Speed 200 m/min
Cylinder Width 1,300 mm Cylinder Circumference Length 400–940 mm
Cylinder Center Height 800 mm Unwind/Rewind Diameter ⌀600 mm
Coming Soon

PMD Series For Paper Applications

The PB paper model’s plate-cylinder drive has been upgraded to sectional drive!
While retaining the high-pressure specification, it also incorporates functions from the high-spec MD model.

Product Features

  1. High register accuracy
    with independent plate-cylinder motors

    Moving from traditional line-shaft drive to sectional drive with independent motors per unit enables highly synchronized operation with minimal gear backlash.
    Additionally, the drive-side space—previously dead space on conventional machines—can now be utilized effectively.

  2. Reduced waste via ever-advancing tension control

    In addition to conventional dancer-roll tension control, feedback control via a tension pickup roll achieves even higher-precision tension control.

  3. Electrostatic printing, high impression pressure

    Supports electrostatic printing. The printing section provides a high impression pressure of 20,000 N and is equipped with a backup-roll mechanism to ensure printing stability.

  4. Remote maintenance
    enabling fault diagnosis from afar

    In the event of a system fault, our service engineers can investigate (and in some cases restore) the system without a site visit, enabling a swift response.

  5. No initial register alignment
    for repeat printing

    Once initial register alignment is performed for the first run, the saved data can be recalled from the second run onward, allowing immediate production.

  6. Extensive options for customization to your needs

    Customization is available based on your requirements, such as turn bars and driven cooling rolls.

Standard Specifications

Substrate Paper Machine Speed 250 m/min
Cylinder Width 1,300 mm Cylinder Circumference Length 400–940 mm
Impression Pressure 20,000 N Unwind/Rewind Diameter ⌀1000 mm

CONTACT

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