PRODUCTS Coaters

MCD Micro Chambered Doctor

A coating head developed specifically for thin-film, high-speed coating.
We developed a sealed kiss-reverse type chambered doctor.

Standard Specifications

Applications Lithium-ion batteries, flat panel displays, magnetic tape, etc.
Coating method Gravure kiss-reverse method
Doctor method Chambered doctor method
Machine speed 10–300 m/min
Substrate width Max. 2650 mm

C7-130 Lithium-ion Battery Applications

Equipped with a micro chambered doctor for thin-film slurry coating.
Coats heat-resistant agents such as alumina onto separators. Includes a seasoning function before coating. The dedicated automatic splice mechanism for separator winding reduces core loss.

Standard Specifications

Applications Coating heat-resistant agents such as alumina on separators
Coating method Gravure kiss-reverse method
Doctor method Chambered doctor method
Adoption Lithium-ion battery market
Options Corona treater, thickness gauge, inspection system, etc.
Machine speed Max. 150 m/min
Substrate width Max. 1200 mm
Drying temperature Max. 100°C

C7-130-2 Lithium-ion Battery Applications

Enables sequential double-sided coating! Equipped with a low-profile dryer for a compact footprint.
Coats heat-resistant agents such as alumina onto separators. The dedicated automatic splice mechanism for separators reduces core loss. Supports sequential double-sided coating.

Standard Specifications

Applications Lithium-ion battery coated separators (double-sided)
Coating method Gravure kiss-reverse method
Doctor method Chambered doctor method
Adoption Lithium-ion battery market
Options Thickness gauge, inspection system, etc.
Machine speed Max. 250 m/min
Substrate width Max. 1200 mm
Drying temperature Max. 100°C

C7-085 Lithium-ion Battery Positive Pole Coating Applications

A sequential double-sided coater—achieves thin, high-speed conductive liquid coating on the cathode while reducing loss.
Equipped with two coating heads and a dryer to enable double-sided coating. Uses a low-profile dryer.

Standard Specifications

Applications Double-sided undercoat on cathode aluminum foil
Coating method Gravure kiss-reverse method; stripe coating
Doctor method Chambered doctor method
Options Corona treater compatibility
Machine speed Max. 150 m/min
Substrate width Max. 750 mm
Drying temperature Max. 150°C

C7-060 Lithium-ion Battery Exterior Applications

Thin-film coating and high-speed operation with a compact system.
Stripe coating matched to electrode width is possible, and high-precision front/back registration supports high-speed operation.

Standard Specifications

Applications Cathode undercoat
Coating method Gravure kiss-reverse method
Doctor method Chambered doctor method
Options Defect inspection system
Machine speed Max. 100 m/min
Substrate width 500 mm (consultable)

C5-130-2 Lithium-ion Battery Applications

An aqueous coating model for sequential double-sided coating on the cathode.
Achieves thin-film, double-sided passivation coating on aluminum foil. Comes with a floating zone and carrier chain mechanism.

Standard Specifications

Applications Double-sided passivation coating on exterior aluminum foil
Coating method Direct gravure method
Doctor method Chambered doctor method
Options Defect inspection system, corona treater, etc.
Machine speed Max. 150 m/min
Substrate width Max. 1200 mm
Drying temperature Max. 250°C

C5-110-5 For Press Through Pack

Adopts a sectional drive for the plate cylinder, improving access to the drive-side area.
Features a carrier-chain function for quick web-through. Web-through is also possible in the printing/drying unit and the floating zone. Plate cylinder drive uses an AC-servo sectional system.

Standard Specifications

Applications Press Through Pack printing
Coating method Direct gravure method
Doctor method Open doctor method
Options Defect inspection system, overprinting function
Machine speed Max. 150 m/min
Substrate width Max. 1000 mm
Drying temperature Max. 250°C

C9-100-5 Ribbon Coater

A culmination of proven technologies, capable of handling thin films, with transport achievements down to 2.5 μm.
Selectable coating heads such as direct gravure and kiss-reverse, plus web-handling technology enables wrinkle-free transport of thin substrates. The hot-melt unit can be equipped with a heating system for the gravure roll and chambered doctor device.

Standard Specifications

Applications Thermal ribbon
Coating method Direct gravure, kiss-reverse, gravure offset
Doctor method Chambered doctor (heated type), open doctor
Options Meyer bar, smoothing, defect detection system
Machine speed Max. 500 m/min
Substrate width Max. 1000 mm

C9-060 For Flexible Substrates

Stable coating even with high-viscosity adhesives.
Equipped with an accumulator to reduce loss during unwind/rewind changeover. The coating section adopts a triple-roll reverse coater, enabling coating thicknesses from 20 μm to 300 μm. Includes an inline laminator mechanism.

Standard Specifications

Applications Flexible substrates
Coating method Triple-roll reverse coater
Options Slitter unit, edge-trim rewind unit
Machine speed Max. 20 m/min
Substrate width Max. 560 mm

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Monodzukuri Nippon Grand Award